Precision Aerospace-Grade Machining Services

Our Manufacturing Capabilities

Mi-Wave provides precision CNC machining, EDM machining, laser fabrication, additive manufacturing, and specialized secondary processes supporting aerospace, defense, satellite communications, semiconductor, RF hardware, and advanced industrial manufacturing applications. Our equipment, engineering expertise, and quality-driven processes enable us to deliver tight tolerances, consistent finishes, and dependable production performance from rapid prototyping through full-scale manufacturing.

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CNC Machining Equipment

Haas VF-2SS Vertical Mills (3 Units)
High-speed CNC vertical machining centers featuring approximately 30″ × 16″ × 20″ axis travel, 12,000 RPM inline spindle capability, and rapid tool-change performance. Well suited for precision milling, complex geometries, and efficient production machining.

Machine details: https://www.haascnc.com/machines/vertical-mills/vf-series/models/small/vf-2ss.html

Haas VF-4SS Vertical Mills (4 Units)
Larger Super Speed CNC machining centers designed for higher-capacity precision machining of aerospace components, RF housings, and industrial parts while maintaining fast spindle speeds and feedrates.

Machine details: https://www.haascnc.com/machines/vertical-mills/vf-series/models/medium/vf-4ss.html

5-Axis Machining Capability (TR-160 Rotary Systems)
Trunnion-style 5-axis rotary systems enable simultaneous multi-axis machining, improved accuracy, reduced setups, and efficient production of complex precision components.

Machine details: https://www.haascnc.com/machines/rotaries-indexers/5-axis-rotaries/models/tr160.html

Haas ST-20Y CNC Lathe
CNC turning center with Y-axis capability, live tooling, and sub-spindle functionality supporting complex turned parts, secondary milling operations, and precision cylindrical manufacturing.

Machine details: https://www.haascnc.com/machines/lathes/st/models/standard/st-20.html#gsc.tab=0take

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EDM Machining Systems

Sodick K1C Small Hole EDM
Precision EDM drilling system used for starter holes, aerospace components, tooling applications, and difficult conductive materials requiring controlled accuracy.

Machine details: https://sodick.com/product/k1c/

Sodick VL400Q Wire EDM
High-precision wire EDM system supporting tight tolerance cutting, excellent surface finishes, and complex geometry machining for demanding engineering applications.

Machine details: https://sodick.com/product/vl400q/

Sodick ALN600G Wire EDM
Advanced linear motor wire EDM system engineered for high positioning accuracy, machining stability, and repeatable performance in precision manufacturing environments.

Machine details: https://sodick.com/product/aln600g-ige/

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Laser Fabrication

CO₂ Laser Cutting and Engraving System
Supports precision cutting and engraving for engineered plastics, composites, specialty materials, and fabrication applications.

Machine details: https://shop.bosslaser.com/products/ls-1630-co2-laser-cutter-and-engraver

Fiber Laser Marking System
Provides permanent high-precision marking for metals, aerospace hardware, electronics components, and industrial identification applications.

Machine details: https://shop.bosslaser.com/products/fm-station-fiber-laser-marking-machine

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Additive Manufacturing (3D Printing)

Creality K1 Max 3D Printers (2 Units)
High-speed CoreXY FDM 3D printers with a large build volume around 300 × 300 × 300 mm. Ideal for rapid prototyping, fixture development, design validation, and low-volume production support that complements traditional machining workflows.

Machine details: https://store.creality.com/products/k1-max-3d-printer

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Secondary Manufacturing Capabilities

Soldering and Brazing
Precision joining processes supporting RF assemblies, aerospace components, electronic hardware, and specialty metal fabrication requiring strong, reliable bonds.

Vapor Honing
Wet blasting surface finishing process that improves uniformity, removes machining marks, and prepares parts for coating, assembly, or final production use.

Optical Inspection
Quality control inspection processes used to verify dimensional accuracy, surface condition, and compliance with engineering specifications for critical components.

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Finishing and Post-Processing

In addition to machining and fabrication, Mi-Wave supports a range of finishing and post-processing services that help deliver production-ready components while reducing vendor coordination and project timelines.

Capabilities include:

• Protective and performance coatings for corrosion resistance and environmental durability

• Plating processes for conductivity, wear resistance, and extended component life

• Surface finishing operations that improve functionality, appearance, and dimensional consistency

• Precision marking including laser marking, engraving, and identification labeling

• Assembly support including subcomponent integration and hardware installation

Whether performed in-house or coordinated through trusted partners, these services allow Mi-Wave to provide more complete manufacturing solutions while maintaining quality oversight and production efficiency.

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Together, these capabilities allow Mi-Wave to deliver comprehensive manufacturing solutions with consistent quality, reliable lead times, and engineering-focused collaboration from prototype development through full production manufacturing.

Materials We Machine

Mi-Wave works with a broad range of precision metals and engineered materials used in aerospace, defense, satellite communications, RF hardware, semiconductor, and advanced industrial manufacturing. Our machining processes support tight tolerances, repeatable quality, and reliable performance across both prototype and production environments.

We regularly work with both standard and difficult-to-machine materials, including high-strength aerospace alloys, specialty metals, thermal-critical materials, and RF-sensitive components. Our experience allows us to optimize machining strategies, maintain dimensional stability, and achieve consistent finishes even with demanding materials.

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Common Metals and Materials Include

Aluminum Alloys

• 6061

• 6063

• 7075

• MIC-6 cast aluminum

Widely used for aerospace structures, RF enclosures, and lightweight precision components due to strength-to-weight ratio, machinability, and thermal conductivity.

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Stainless Steel

• 303

• 304 / 304L

• 316 / 316L

• 17-4 PH

Selected for corrosion resistance, structural strength, and durability in aerospace, industrial, and electronic applications.

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Titanium

• Grade 2

• Grade 5 (Ti-6Al-4V)

Common aerospace alloy known for high strength, corrosion resistance, and thermal stability. Titanium machining requires specialized tooling, speeds, and process control to maintain quality and precision.

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Copper & Copper Alloys

• OFHC copper

• Tellurium copper

• Brass alloys

• Bronze alloys

Frequently used in RF hardware, thermal management components, and electrical applications where conductivity and stability are critical.

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Specialty & High-Performance Metals

• Invar

• Kovar

• Monel

• Inconel

• Tool steels

• Carbon steels

These alloys are often chosen for thermal stability, expansion control, corrosion resistance, or extreme environment performance. Many require specialized machining approaches due to hardness, heat sensitivity, or work-hardening characteristics.

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Engineering Plastics

• Delrin (Acetal)

• PTFE (Teflon)

• PEEK

• UHMW

• Nylon

Used for electrical insulation, chemical resistance, lightweight structural components, and specialized engineering applications.

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Aerospace & Difficult-to-Machine Materials Expertise

Mi-Wave regularly machines aerospace alloys, RF-sensitive materials, and difficult metals requiring advanced machining strategies. These materials often present challenges such as heat buildup, tool wear, dimensional stability, and surface finish control. Our machining processes are designed to maintain accuracy while preserving material properties and performance characteristics.

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Thermal & RF Material Considerations

Many components used in communications, RF hardware, and aerospace applications require careful material selection to ensure thermal stability, electrical conductivity, shielding effectiveness, and mechanical reliability. Our team considers these factors during both prototyping and production to support overall system performance.

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Reliable Material Sourcing & Traceability

We work with trusted material suppliers to ensure consistency, quality, and traceability. Documentation, certifications, and controlled sourcing help support aerospace, defense, research, and industrial manufacturing requirements while reducing variability and production risk.

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If your project involves specialized materials, exotic alloys, or unique engineering requirements, our team can review specifications, recommend appropriate materials, and help determine the most effective manufacturing approach.

Industries & Applications We Support

Mi-Wave machining services support industries where precision CNC machining, tight tolerances, and manufacturing reliability are essential. Our experience producing complex machined components, RF hardware housings, precision assemblies, and engineered metal parts allows us to collaborate effectively with engineers, OEM manufacturers, aerospace suppliers, research institutions, and advanced technology companies across multiple sectors.

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Aerospace & Defense

We provide precision CNC machining services for aerospace and defense applications where material integrity, dimensional accuracy, and repeatability are critical. Our capabilities support structural aerospace components, RF enclosures, defense hardware, precision assemblies, and high-performance mechanical parts.

Common applications include:

• Aerospace structural components and brackets

• RF and communications housings

• Defense hardware and specialty assemblies

• Thermal management components

• Prototype and production aerospace hardware

We understand the strict requirements of aerospace manufacturing, including specialty materials, traceability, and consistent production processes.

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Satellite Communications & RF Hardware

Mi-Wave has extensive experience machining components for satellite communications equipment, RF systems, and millimeter-wave hardware where mechanical precision directly affects performance.

Typical applications include:

• Waveguide components and RF housings

• Antenna and ground station hardware

• Satellite communication enclosures

• Precision communication assemblies

• Thermal and structural RF support components

Our machining processes help ensure signal integrity, mechanical stability, and long-term reliability.

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Research, Engineering & Prototype Development

We regularly support research institutions, engineering labs, universities, government programs, and technology developers requiring prototype machining, experimental hardware fabrication, and specialized components.

Common projects include:

• Experimental hardware and research prototypes

• Custom instrumentation components

• Proof-of-concept assemblies

• Engineering test fixtures

• Low-volume production for emerging technologies

Our team helps move designs from concept through functional hardware with collaborative engineering support.

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Semiconductor & Electronics Manufacturing

Precision machining plays a key role in semiconductor equipment, electronics production, and advanced instrumentation where dimensional stability and material performance are critical.

Typical applications include:

• Semiconductor processing components

• Electronics enclosures and housings

• Thermal management hardware

• Precision fixtures and tooling

• Test equipment components

Clean finishes, tight tolerances, and material consistency are essential in these environments.

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Industrial & OEM Manufacturing

Mi-Wave supports OEM manufacturers, industrial equipment producers, and technical product developers requiring dependable precision machining services.

Common applications include:

• Custom machined industrial components

• Precision assemblies and subcomponents

• Equipment housings and mechanical parts

• Production manufacturing runs

• Specialized engineered metal components

We focus on consistent quality, efficient turnaround, and long-term manufacturing partnerships.

Machining Services FAQ

Mi-Wave provides precision CNC machining, EDM machining, laser fabrication, and OEM manufacturing support for aerospace, defense, satellite communications, electronics, semiconductor, and industrial manufacturing applications. Below are answers to common machining questions from engineers, buyers, and project managers.

What machining services does Mi-Wave provide?

We provide CNC milling, CNC turning, 5-axis machining, wire EDM, small hole EDM, laser cutting, laser marking, prototype machining, and production manufacturing services for precision components and assemblies.

What industries do you primarily support?

Our machining services support aerospace, defense, satellite communications, RF and millimeter-wave hardware, semiconductor equipment manufacturing, electronics industries, research laboratories, OEM manufacturers, and advanced industrial equipment producers.

What materials can you machine?

We machine aluminum alloys, stainless steels, titanium, copper alloys, specialty metals such as Inconel and Monel, engineering plastics, and other materials requiring precision machining and tight tolerance control.

Do you offer 5-axis CNC machining?

Yes. Our 5-axis machining capability allows efficient machining of complex geometries, reduced setups, improved accuracy, and faster production cycles, especially for aerospace, RF, and high-precision components.

Can you handle both prototype and production runs?

Yes. We support rapid prototyping, short production runs, and full-scale manufacturing. Many customers begin with prototype machining and transition to production once designs are finalized.

What tolerances can you typically achieve?

Tolerance capability varies by material, geometry, and process, but our equipment and inspection processes support tight tolerance precision machining suitable for aerospace, communications, and advanced industrial applications.

Do you provide design or manufacturability feedback?

Yes. We regularly review designs for manufacturability, material selection, cost optimization, and production efficiency to help engineers achieve reliable and cost-effective manufacturing outcomes.

What information is needed to request a quote?

To provide an accurate machining quote, please include:

• CAD models or engineering drawings
• Material specifications
• Tolerance requirements
• Quantity and delivery timeline
• Surface finish or coating requirements
• Secondary operations or assembly needs

Where is machining performed?

All machining is performed in the United States using advanced CNC, EDM, and fabrication equipment to maintain quality control, consistent production, and reliable lead times.

Do you support aerospace or defense manufacturing requirements?

Yes. We routinely support aerospace and defense machining projects requiring tight tolerances, specialty materials, and reliable production processes for critical hardware.

Can you machine RF and millimeter-wave components?

Yes. Our experience with RF hardware, satellite communications equipment, and precision enclosures supports machining requirements where dimensional accuracy and surface finish can impact performance.

Do you provide finishing or secondary operations?

We can support finishing processes such as anodizing, plating, engraving, laser marking, and assembly coordination depending on project requirements.

How quickly can you deliver machined parts?

Lead times depend on part complexity, material availability, and production volume. Prototype jobs often move quickly, while production schedules are planned collaboratively with customers.

Do you work with OEM manufacturers?

Yes. We frequently support OEM manufacturers with precision machining, production components, assemblies, and long-term manufacturing partnerships.